Upgel/Bike maintenance

How to Remove a Bike Chain Link

By Updated 7 min read

The short answer

Seat the chain in the outer cradle of a chain tool with the driver centred exactly on the rivet, then wind the handle to push it out. Remove links in inner-plus-outer pairs so the two ends still mate.

How to Remove a Bike Chain Link. Where shortening goes wrong — Removed an odd number of links: 35 %; Driver off-centre on the rivet: 30 %; Wrong cradle used: 15 %; Reused a pushed-out rivet: 12 %; Cut too short: 8 %.

Key takeaways

  • Chains alternate inner and outer links. Remove them in pairs or the ends will not join.
  • One full link — an inner plus an outer — is one inch, because bicycle chain pitch is half an inch per plate.
  • Centre the driver on the rivet. Off-centre pressure bends the side plate and ruins the link permanently.
  • Never push a rivet all the way out on a chain you intend to rejoin with that same rivet.

Shortening a chain comes up more often than people expect: fitting a new chain, converting to singlespeed, replacing a damaged section, or adapting after changing a cassette or chainring. The mechanics are simple. The part that catches people out is the counting.

How a chain is put together

A bicycle chain alternates two kinds of link. Inner links have narrow plates with rollers between them. Outer links have wider plates that sit outside the inner ones, joined by rivets. They must alternate — an inner link cannot connect to another inner link.

Chain measurement facts worth knowing
TermWhat it means
PitchHalf an inch between rivet centres — standard on every derailleur bicycle chain
One 'link' (common usage)One inner plus one outer = one inch, two rivets
Half linkA single plate pair, half an inch
Typical new chain114 or 116 links as sold
Wear measurement24 links should span exactly 12 inches when new

Working out how many to remove

Getting the length right

  1. Match the old chain, if it was correct

    Lay old and new side by side, align one end, and count. Fastest method by far when the old length worked.

  2. Or use big-big plus two

    Wrap the chain over the largest chainring and largest sprocket, bypassing the derailleur. Pull the ends until they just meet, then add two links.

  3. Check the derailleur cage

    Fitted properly, the cage should be stretched but not straining in big-big, and should not sag against itself in small-small.

  4. Compress the suspension first

    On a full-suspension bike, the chainstay lengthens through the travel. Size with the suspension compressed or follow the maker's method.

  5. Err on the long side

    A chain one link too long shifts slightly less crisply. A chain one link too short can destroy a rear derailleur.

Getting the length right: 1. Match the old chain, if it was correct; 2. Or use big-big plus two; 3. Check the derailleur cage; 4. Compress the suspension first; 5. Err on the long side.
Getting the length right — the sequence at a glance.

Pushing the rivet out

Using the chain tool

  1. Choose the right cradle

    Chain tools have two. The one further from the driver is for pushing rivets out. The near cradle is only for freeing stiff links afterwards.

  2. Seat the chain squarely

    The rivet you are pushing must sit centred in the cradle, with the chain flat and not twisted.

  3. Line the driver up precisely

    Wind the handle until the driver tip just touches the rivet. Look at it from both sides — it must be dead centre. This is where links get ruined.

  4. Wind steadily

    Firm, even turns. If it suddenly gets much harder, stop and check alignment rather than forcing it.

  5. Stop before the rivet leaves the far plate

    On a reusable chain, leave the rivet just engaged in the outer plate so you have something to push back through. On Shimano, push right out and use a new joining pin.

  6. Flex the chain apart

    A gentle sideways flex separates the plates.

Where shortening goes wrongApproximate share of failed chain-shortening attempts by cause. Every one of these is avoidable with a minute of care.
  • Removed an odd number of links35%

    Ends will not mate. Remove inner+outer pairs.

  • Driver off-centre on the rivet30%

    Bends the side plate. That link is scrap.

  • Wrong cradle used15%

    The near cradle is for stiff links only.

  • Reused a pushed-out rivet12%

    Weak joint. Use a quick link.

  • Cut too short8%

    Expensive if it reaches the derailleur.

Rejoining

A quick link is the best option in almost every case: stronger than a reused rivet, faster to fit, and it makes every future chain clean far easier. Match it to your chain's speed count, slot both pins through the keyholes, and pull the chain apart firmly until it clicks audibly into place.

  • Check the joined link is flat and flush with its neighbours, and that it flexes as freely as the rest.
  • If you pushed a rivet back in instead, expect a stiff link — free it using the near cradle, as covered in fixing a bike chain.
  • Run the chain through every gear by hand before riding.
  • Removing the whole chain, rather than just shortening it, is covered in removing a bike chain.
  • If you have no chain tool at all, the quick-link workarounds are in removing a bike chain without a chain tool.

Frequently asked questions

How many links should I remove from a bike chain?

Always an even number of plate pairs — one inner plus one outer at a time, which is one inch. Removing an odd number leaves two ends of the same type that cannot join.

Which side of the chain tool do I use?

The cradle furthest from the driver pushes rivets out. The near cradle is only for spreading the plates of a stiff link after rejoining.

Can I reuse the pin I pushed out?

On most non-Shimano chains you can, if you left it engaged in the far plate. Shimano chains require a new joining pin. A quick link is stronger and simpler than either.

What happens if I make the chain too short?

Shifting into the largest chainring and largest sprocket can over-extend and destroy the rear derailleur, sometimes taking the hanger and wheel with it. Always err slightly long.

Sources

  1. Chains — Sheldon Brown

    Supports: Half-inch chain pitch, inner and outer link alternation, chain tool cradle functions, and rivet reuse limitations.

  2. Bicycle Tools — Sheldon Brown / Harris Cyclery

    Supports: Chain tool construction and why driver alignment on the rivet centre determines whether the link survives.

  3. Derailer Adjustment — Sheldon Brown

    Supports: That chain length affects rear derailleur cage geometry across the gear range.

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